How Much Does Spray Injection Patching Cost In Texas?

Spray injection patching is quickly becoming the go-to solution for asphalt pothole repair across Texas. Known for its speed, durability, and cost-effectiveness, this method offers a long-term fix without the labor-intensive process of traditional patching. At Road Doctors, we specialize in both the service and equipment side of spray injection patching, helping municipalities, contractors, and property managers extend the life of their roads and parking lots. One of the most common questions we get is: how much does spray injection patching actually cost in Texas?

Understanding the Cost Factors

Spray injection patching costs can vary based on several key factors:

• Size and Depth of the Repair: Larger or deeper potholes require more material and time, which increases the cost per repair.

• Project Scope: Single repairs may cost more per square foot than larger, multi-repair projects that benefit from efficiency and scale.

• Location and Accessibility: Urban jobs with easy access and minimal traffic control needs are typically more affordable than rural or hard-to-reach areas.

• Material Costs: The cost of emulsion and aggregate can fluctuate with market pricing, affecting overall rates.

• Traffic Control Requirements: Projects that require lane closures, flaggers, or additional safety measures will add to the overall cost.

Average Price Range in Texas

In Texas, the average cost of spray injection patching generally ranges from $25 to $60 per patch, depending on the variables listed above. For large-scale municipal projects or high-volume repairs, pricing can be calculated per ton or square yard, typically ranging from $150 to $250 per ton of material placed. These figures include labor, materials, and equipment operation.

Compared to traditional hot mix patching, which often involves cutting, removing, and replacing the asphalt, spray injection patching is often 30–50% more affordable and requires significantly less downtime and disruption.

Why It’s More Cost-Effective Over Time

Spray injection patching provides a highly durable repair that can last several years, making it a smarter investment over time. The process cleans, tacks, fills, and seals the pothole in a single step using high-pressure air and emulsion—reducing labor and equipment costs.

Additionally, since traffic can often resume within minutes, there’s less need for extended closures or repeated site visits, saving even more on indirect costs.

Is It Right for Your Budget and Project?

If you’re managing roads, driveways, or parking lots in Texas, spray injection patching offers a flexible, budget-friendly solution. Whether you’re looking to repair a few problem spots or handle large-area maintenance, Road Doctors can assess your needs and provide a clear, customized quote.

Conclusion

The cost of spray injection patching in Texas is influenced by the size, scope, and location of your project—but it's consistently one of the most affordable and effective asphalt repair options available. Contact us today to get a detailed estimate and see how Road Doctors can help you save time and money on pavement repair.